One of the most often asked questions that we receive is “Should I remove the floor in my shipping container?”
When converting shipping containers into a home or office, one of the easiest ways to save money is to keep the container’s original flooring. However, the main concern with using the existing floor is safety.
Typically the floors in shipping containers are made from tropical hardwoods which have been treated with crude pesticides. These harsh chemicals are dangerous to humans and so it is not recommended to use the existing plywood flooring.
Shipping Container Flooring
To understand shipping container flooring consider the original purpose of shipping containers. They have been designed to withstand the punishment of long distance ocean travel and to protect the goods inside of them during transport.
Most often, shipping container floors are one inch marine plywood made from tropical hardwood such as Keruing or Apitong. These types of hardwoods unfortunately attract pests of all sorts.
To prevent damage to the goods by the insects and other critters, the wooden floors are treated with pesticides.
This is an understandable process for transporting goods, but is not safe when using containers to build a home or office. These harsh pesticides are harmful to humans, especially children and the elderly, and should be avoided in shipping container buildings.
The good news is that many of the extremely harmful pesticides such as Aldrin and Dieldrin are now banned or highly restricted. However, other pesticides are still used on almost all container flooring.
According to the Container Owners Association, a large percentage of shipping container floors are still made using tropical hardwood.
So, while many shipping container manufacturers are looking at alternative forms of flooring such as bamboo and steel, the chances are that your shipping container flooring will have been treated with pesticides.
How to Check Your Shipping Container Floors
If you are fortunate enough to be purchasing your containers brand new, then you can make some specific requests. You can request that the plywood floors are not treated with pesticides. Alternatively, you can request an alternative type of flooring be used instead of the plywood, such as steel or bamboo.
However, realistically, the majority of people do not buy new shipping containers but build with used containers. What should be done if this is the case?
When building with used shipping containers with treated plywood floors, a certain amount of detective work will be required to decide if the floors are safe to keep.
To confirm which chemicals have been used to treat your floor, locate the consolidated data plate, also known as the container safe convention plate. This plate is generally attached to the container’s front door.
On the plate you will find a section named “timber component treatment”. This section has three parts:
- Part 1: IM (immunity)
- Part 2: Treatment chemical
- Part 3: Treatment date
Once you’ve discovered the information about the chemicals used on your container, determine whether or not the floors will need to be removed and replaced. Review the World Health Organization’s classification of pesticides to further understand the harshness of the chemicals used.
Note that the data plate won’t tell you everything. For instance, if the container’s floor was damaged at some point and replaced, then the plate won’t show this. Also, the data plate won’t inform you what was shipped inside the container or if any harsh chemicals were spilled inside the container during its life on the seas.
If you are looking for further information on container markings, this document may be helpful.
Should You Remove The Plywood Floor?
Generally speaking, most people completely remove the original plywood flooring and replace it with new flooring to be prudent. Ultimately, though, the decision is up to you and your budget.
It goes without saying that the safest route is to remove the original flooring and install new flooring. This will give you peace of mind and the confidence that you have made the best choice for your family and friends.
Next, let’s look at how to remove the floor. Then we will discuss how to treat the floor if you decide to keep the original floor.
How to Remove the Plywood Floor
To remove the plywood, you need to cut the floor bolts out first using a hand saw or reciprocating saw. The bolts are fixed along the cross members and are normally spaced every twelve inches.
Once all the floor bolts have been cut out, use a pry bar to force the floor panels up and out of the container. This is a relatively straight forward job, but it can take a surprising amount of time! Once the plywood has been removed, you are free to lay your new flooring.
Another of the benefits of removing the original flooring is that once the floor is removed you can insulate underneath the container. With the flooring removed, you can easily access the floor’s cross members and you can apply spray foam or panel insulation with ease!
Without removing the flooring, it can be tricky to insulate underneath the container. You generally have to hire a HIAB/crane and use spray foam while your containers are being lifted up.
How to Treat the Original Plywood Floor
If you’ve decided to keep and treat your original plywood floor, this section is for you.
The main concern with keeping the original plywood flooring is hazardous fumes oozing from the pesticides used to eliminate the pests. Even though the chemical potency will dissipate after a few years, there is still a risk. The floors need to be treated to be safe.
The most popular solution is to apply epoxy to the flooring. This will act as a sealant and limit the vapors oozing from the pesticides.
When choosing your epoxy, ensure that it is solvent-free and most importantly that it is recommended for use on wood.
Before you apply the epoxy, clean the plywood with isopropyl alcohol.
As a safeguard when applying the isopropyl alcohol and epoxy, make certain that there is plenty of ventilation. These fumes can be very strong and are toxic.
If you don’t want to use epoxy, an alternative is to use a non-breathable flooring underlayment. Larry, from Sea Container Cabin, converted his used shipping containers years ago and decided to use a non-breathable flooring underlayment.
The flooring underlayment was placed straight over the original plywood container floors. Then tiles were laid on top of the underlayment.
Another option we’ve seen used is concrete. Again, just like the underlayment discussed above, the concrete is used to ‘seal’ the plywood flooring. Before the concrete is laid a polyethylene plastic is placed on top of the original plywood. The concrete is then laid on top of the plastic.
The majority of shipping containers have plywood flooring made from tropical hardwood. This hardwood is treated with potentially harmful pesticides before it’s placed into the shipping containers.
This makes the containers perfect for transportation, but means the containers aren’t ideal to live in since the pesticides used to treat the wooden floors can also harm humans.
Deciding whether to remove the original flooring in your container or not is a personal decision. It depends on the history of your shipping container, your budget, and personal preference.
If you have further questions or comments regarding flooring, please enter them in the comments section.